Description Fiber Laser Welding Welders Machine Display Why the 3000W Model is the “Industrial Sweet Spot” Industrial Water-Cooled Based on a 6kW Industrial Architecture: We don’t just upgrade a 1500 watt machine by simply boosting its power output. Like our 6000W system, the 3000W model uses high-performance water cooling and an optical system which remains steady in all circumstances. Operating below its thermal limits ensures the system works continuously throughout the day and night. High Energy Output Allows Projectiles to Penetrate 8mm Stainless or Carbon Steel with Great Ease. This compact cutting system bridges the gap between small handheld tools and the demands of a typical high power fibre cutting station. Four-in-one precision welding systems provide the ability to seamlessly change between precision welding, thin metal cutting, weld seam cleaning and large area rust removal. It is not just a computer, it is a complete metal processing system. Lowering Labor Expenses – There is no need for skilled welders trained in TIG welding to carry out the procedure. Welding using the system is accomplished with minimal operator training. YIHAI 3000W Laser Welder 3000W Water-Cooled vs. Standard 1500W Units Feature Standard 1500W Welder YIHAI 3000W (This Model) Max Penetration 3mm – 4mm 8mm – 10mm Duty Cycle Intermittent (Heats up quickly) 100% Continuous (Water-Cooled) Cleaning Speed Basic / Slow Industrial Grade / High-Speed Architecture Lightweight Consumer-Grade 6kW-Derived Industrial Grade Application DIY / Light Cabinets Heavy Machinery / Structural Steel 3000W Laser Welding Machine Demonstration Video Engineering Excellence: Inside the YIHAI 3000W The system utilizes high-performance fibre laser technology to provide a highly reliable and long-lasting source of 1 kW class light, courtesy of leading industrial manufacturers. Our integrated chiller, with cooling logic similar to that used in our Efficient Exchange Table cutting machines, safeguards both the laser and the weld gun. A Multi-function Pistol with Wobble Head – This 4 in 1 nozzle tip features a ‘wobble’ head which is adjustable, enabling users to create a fish-scale pattern. It also allows users to bridge wide gaps by adjusting the swing width to 5mm. The laser is designed with safety in mind, featuring two contacts which must be met before the laser cuts. It also comes equipped with an emergency stop. Laser welding: It’s a new type of welding method. It can do spot welding butt welding stack welding seal welding etc. It has a large aspect ratio, small welding width, small heat-affected zone, little deformation, rapid welding speed, and smooth welding seam. It is beautiful and smooth, and little treatment is needed after welding. The welding seam has no pores and can be controlled precisely. It is also of high quality. Laser welding machine consumables Technical Specifications at a Glance Parameter Details Model YH-3000W-4IN1 Laser Power 3000W (Adjustable 10% – 100%) Wavelength 1080±10 nm Cooling Mode Heavy-Duty Liquid Cooling Cable Length 10 Meters (Optional 15m) Power Supply 3-Phase 380V (Stable Industrial Input) Dimensions 1100 x 650 x 1200 mm Application Scenario of 3000W Laser Welding Machine Laser welding is used in automobile manufacturing to improve strength and rigidity, as well as accurate docking. By welding doors and frames, you can improve safety and reduce weight while also improving fuel economy. The high-efficiency characteristics of the machine meet the requirements of large-scale manufacturing and reduce the production cycle. Laser Welding -Good welding effect -Various styles of welds -Safer and more convenient to use Precision is a must in the electronics industry. Laser welding machines with micron precision can weld small components like chips and resistors onto circuit boards, ensuring stable performance for electronic products. When welding computer and mobile phone shells, seamless welds are achieved to increase the durability and seal of the products. Laser Cleaning -Cleaning the welding bead: Replace it with a copper nozzle for Cleaning the welding bead and set the parameters to clean it. Aerospace has high standards for material performance and weld quality. Welding key components like engine blades or fuselage frames is done with laser welding machines. The heat-affected area is so small that it allows the original performance to be preserved. This ensures the component can function reliably even in extreme conditions and product stability. Laser Cutting -Use for cutting of thin plates and burrs produced by welding Laser Welding Machine Effort: Before vs. After Fiber Laser welding is a welding technique that uses minimal heat energy to join materials together without causing distortion. It is particularly effective for welding thin plates, resulting in smooth and consistent welds without the need for grinding or dealing with welding slag. Additionally, laser welding is considered a safer option for welders compared to alternative welding methods. Conventional welding methods often involve high currents and significant distortion, which can be problematic when working with thin plates. This approach can lead to leakage and inconsistent welds, requiring extensive and labor-intensive polishing to correct. Not only is this process tedious, but it also demands a high level of expertise acquired through years of practice. Furthermore, traditional welding poses significant health risks to the individual performing the task. Packaging & Global Shipping: Ready for Work Laser Welding Package Your production programme is, of course, extremely important to us. Our shipping process ensures that your equipment is ready to use as soon as it arrives. The standard starter kit contains all the essential equipment for powder coating. This consists of 3000 watts of main powder coating equipment, a 4 function powder gun, a semi-automatic powder feeder, safety glasses and a starter pack including nozzles and protective windows. Each unit is packed in a reinforced plywood crate which includes a moisture barrier sealed under vacuum. This is for shipping via land, sea or air. Our company always keeps stock of the 3000W power supply and generally ships this unit within 7-10 business days. Laser Welding Consumables Why Partner with YIHAI LASER? We’re selling you a decade of experience with lasers in welding. All our handheld fibre processing tools and high power fibre processing equipment are built to the same high standards of quality and precision. We would like to review your product or service before you go to market. The parts will be thoroughly cleaned and we will provide a detailed report on the cleaning process. Comprehensive two year warranty on the laser source. At any time, technical support is available. This includes remote diagnostics and consultations. Laser Welding factory YiHai Laser Welder Customer Visits Recently, a Brazilian customer consulted us about equipment for welding 8mm carbon steel. After detailed communication and analysis, I recommended our new 3000W milky white welding machine to him. During the communication, I fully introduced the performance characteristics of this welding machine to the customer, including its powerful power to meet the efficient welding needs of 8mm carbon steel, advanced technology to ensure the stability and quality of welding, and unique appearance design, which also has certain advantages during use. The customer showed great interest in the various parameters and functions of the machine, and after gaining an in-depth understanding, he was very satisfied with this welding machine. At present, the customer has expressed the intention of further cooperation, and I will continue to follow up and strive to promote orders. Frequently Asked Questions (FAQs) Q1: What is the real-world advantage of a 3000W model over a standard 1500W unit? A:In real-world applications, the principal difference between a 3000W model and a standard 1500W unit will be the former’s ability to heat rooms which are slightly larger than those which can be heated by the latter. The larger room may be 60m^3 rather than the 40m^3 which can be heated by the 1500W model. The main difference is in the efficiency of the operation and the processing limit. Using a 1500 watt unit, you may find that you struggle to get through materials thicker than 4mm. In contrast, the 3000 watt model will have no difficulty in cutting through 8 to 10 mm thick plates. Three kilowatt machines are about three times faster than the 1.5 kilowatt machines in removing rust. With the high reliability afforded by our 6kW Power Standards architecture, the 3000 watt system features multiple layers of thermal redundancy, making it the system of choice for applications requiring high-intensity multi-shift operation in an industrial environment. Q2: Is it a fact that this is a robot capable of welding, metal cutting and power cleaning? Is switching difficult? It is an all-in-one or four-in-one system. To switch between the various tasks the machine is able to perform, a button is selected on the touch sensitive control panel to change to the appropriate cleaning nozzle. The change takes about twenty minutes and involves no taking apart of the laser component itself. Q3: Is 3000W of power safe for handheld operation? Safety and durability are of utmost importance to us. It has a two-point safety circuit to prevent accidents. The induction sensor is linked to the control system and as such the control system will only allow the welding machine to fire when the welding tip is in direct contact with the metal workpiece and the earth clamp is securely attached. When welding with the TIG process the shielding gas is not only necessary to prevent the arc from being extinguished by the atmosphere but also to prevent atmospheric gases combining with the weld metal to form porosity or hydrogen. Operatives carrying out this operation should ideally wear heat-resistant protective clothing and laser safety goggles. The daily consumables cost for the 3000W welder is as follows? A: Operating costs are significantly lower than traditional TIG/MIG welding. Principal consumable materials are copper nozzles and view screens. Utilising either argon or nitrogen in the process of gasification results in consumption that is approximately one third that of standard gasification techniques. The high photoelectric conversion efficiency of fibre lasers means that the 3000 W model is significantly energy efficient despite its high power output. Is the 6kW model more than what you need now, but will it be useful for your planned future heavy-duty projects? The 3000 watt is the best ‘sweet spot’ for cost-effectiveness in a workplace where 80 percent of your daily workload involves processing material which is less than 8 mm in thickness. If you are in heavy industry and require the capability to perform deep penetration welds on 10-15mm thick plates or need to weld at high speeds, we recommend the 6kW system for its higher energy density. Are welding procedures and operator qualifications required to be followed? A: The chief benefit of laser welding is that there is a very low barrier to entry with this technique. The program has a data bank of known material properties for various metals. With training, a novice welder can produce high-strength, attractive welds within two to three hours. This approach resolves the difficulties of finding costly, highly skilled TIG welders at the height of production seasons. Can it read through highly reflective materials such as aluminum and brass? Our 3000 watt laser is manufactured with an anti-reflection technology. Using it in conjunction with the “Wobble” welding setting, it results in strong bonds on brass, in addition to porosity-free welds in aluminium alloys. This makes it a vital tool for machining tasks, like those using an Efficient Exchange Table cutting machine. Can you give me information about the kind of support you provide for customers located in other countries? Yihai provides a global remote diagnostic service. The system has a network interface, which enables our engineering team to monitor performance, adjust settings and correct faults from anywhere. In the unlikely event of a hardware malfunction, a two year guarantee covers crucial hardware components such as the laser source. Minimal downtime on your production line is ensured through our rapid international shipping of replacement parts.
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